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十分钟快速读懂地源热泵地埋管施工全过程
地源热泵系统竖埋管的施工包括前期准备、工程钻孔、放管、灌浆、水平横管连接、试压、清洗等内容。具体施工工艺如下:
The construction of the vertical buried pipe in the ground source heat pump system includes preparation, drilling, pipe laying, grouting, horizontal pipe connection, pressure test, cleaning and so on. The concrete construction technology is as follows:
一、前期准备
First, preparatory preparation
1.了解并确定土壤地质条件,确认现场总包单位提供的水、电源等确切位置,便于钻井工作顺利进行。
1. understand and determine the soil geological conditions, confirm the exact location of the water and power supply provided by the field contractor, so that the drilling work will be carried out smoothly.
2.确定该施工区域地下综合管线分布及设置情况,与业主、监理等单位确认,并办好相关手续。
2. determine the distribution and setting of the underground integrated pipeline in the construction area, confirm with the owners, supervision and other units, and run the relevant procedures.
3.平整土地,根据地埋管施工图,用白灰标示具体钻孔位置、水平横沟走向、总管坑槽等位置,业主、监理确认后方可施工。
3. land, according to the underground pipe construction plan, identify the specific position, horizontal drilling, duct groove toward the pit slot position with lime, the owner, supervision confirmation before construction.
二、工程钻孔
Two. Engineering drilling
1.根据工程实际情况,随时填写记录表并及时分析土壤实际状况。
1. according to the actual situation of the project, fill in the record sheet at any time and analyze the actual situation of the soil in time.
2.钻孔直径不小于150mm。
2. the diameter of the borehole is not less than 150mm.
3.确保钻孔深度。钻孔深度以设计为准,并做好记录。
3. ensure drilling depth. The drilling depth is based on the design and is well recorded.
4.钻孔完毕后,应及时放管并灌浆。
4. after the drilling is completed, the tube should be placed in time and grouting.
三、地埋立管施工
Three. Buried pipe construction
1.管材采用HDPE高密度聚乙烯材料(SDR11),所有的聚乙烯管都要用专用的热熔设备进行热熔连接。必须根据生产厂家的说明进行施工。
The 1. pipe is HDPE high density polyethylene (SDR11). All polyethylene pipes should be hot-melt with special hot-melt equipment. Construction must be carried out according to the instructions of the manufacturer.
2.在施工前应对PE管道(卷材)用自来水进行检漏,试压压力根据设计确定,确保所用管道及所熔U型弯完好无损。
2. before the construction, the PE pipe (coil) should be used for leak detection. The pressure test pressure is determined according to the design, so that the pipe and the molten U type are in good condition.
3.管道拉直。地源热泵服务联盟
3. pipe straightening. Ground source heat pump Service Alliance
4.根据钻孔深度确定立埋管的长度,一般由供货商提供设计长度的卷形管材,孔中管材不得有接头。
4. according to the depth of the borehole, the length of the buried pipe is determined by the supplier, which is usually provided by the supplier for the design length of the tube. The Kong Zhong pipe is not allowed to have a joint.
5.管内充注氮气,并在气口上加压力表,确保管内压力达到设计的实验压力,最小不低于8Kgf/cm2。具体实验压力应根据埋管深度和室内层高确定。
The 5. tubes are filled with nitrogen, and the pressure meter is added to the air inlet. The internal pressure is sure to reach the design pressure, and the minimum is not less than 8Kgf/cm2. The specific experimental pressure should be determined according to the depth of the buried pipe and the floor height.
6.管道检漏。把“U”形管底部浸入水中应无气泡冒出;或用肥皂水涂于连接处,仔细检查应无气泡。保压4小时,压力应无明显变化。
6. pipe leak detection. The bottom of the "U" tube should be immersed in the water without bubbles; or with soapy water on the connection, it should be examined carefully without bubbles. The pressure should be kept unchanged for 4 hours.
7.检漏完毕后,剪掉气头,放掉管内气体。注意:高压气体在管中保留的时间不宜过长。
7. after the leak is completed, the gas head is cut off and the gas in the tube is released. Note: the retention time of high pressure gas in the tube should not be too long.
8.管口做好临时封闭,且保护接口不受破坏。
The 8. pipe mouth is temporarily closed and the protection interface is not damaged.
9.填写试压验收记录。
9. fill in the test pressure acceptance record.
10.把捡漏后的U型管子逐渐放入钻好的孔内,放入时,严禁突然放手,否则管子浮起后难以再放入。
10. the U type pipe gradually after the leak into the drilled holes, into the forbidden, suddenly let go, otherwise difficult to float into the pipe.
11.放好埋管、灌浆前,应固定埋管,并在孔和管子之间的缝隙放入一些细黄沙并用石块等固定管口。
11. before placing the pipe and filling the pipe, the buried pipe should be fixed, and some fine yellow sand is placed in the gap between the hole and the pipe, and the pipe is fixed with the stone.
12.严格作好到管口临时封闭。记录埋管前端编号及尾端编号,确保立管深度与孔深相当。
12. strictly to the temporary closure of the mouth of the pipe. The number of the front end of the pipe and the number of the tail end are recorded to ensure that the depth of the riser is equal to the depth of the hole.
四、灌浆
Four. Grouting
1.钻孔结束,放好立埋管后,即开始灌浆。
1. at the end of the drill hole, when the buried pipe is placed, it begins to grout.
2.灌浆应采用专用设备(灌浆泵),通过绑扎好的灌浆管进行。
2. the special equipment (grouting pump) should be used to carry out the grouting pipe.
3.确保根据灌浆速度,同时提升上拔灌浆管。
3. ensure that the grouting pipe is pulled up at the same time according to the grouting speed.
4.在浆液涌出地面后停止灌浆,并拔出灌浆管,用石块等固定管口。
4. after the slurry gushed out of the ground, the grout was stopped, and the grouting pipe was pulled out, and the stones were used to fix the pipe.
5.浆液膨胀凝固需24小时,此前严禁进入下一步施工。
It takes 24 hours for 5. slurry to expand and solidify before it is strictly forbidden to enter the next step.
五、地埋横管施工
Five. The construction of buried horizontal pipe
1.根据图纸及现场要求备料。管道连接同样需用原厂提供专用热熔器对管路进行熔接焊接。
1. according to the drawings and site preparation requirements. The pipe connection also needs to be used by the original plant to provide a special hot-melt device to weld the pipeline.
2.立埋管施工完成后,根据设计开挖横埋管沟槽,深度大于1.5米(具体按设计要求)。沟槽与立管交叉处应特别注意立管保护不受破坏。管沟内填充至少200mm厚度的细黄沙,且确保周围200mm范围内无石头及金属硬物。
After the completion of the 2. erect pipe construction, the depth of the buried pipe groove is more than 1.5 meters in depth (according to the design requirements). At the intersection of the trench and the riser, special attention should be paid to the protection of the riser. The pipe is filled with at least 200mm thickness of fine yellow sand, and it ensures that there is no stone and metal hard in the surrounding 200mm.
3.管道连接前应确保管道内壁及接口清洁。地源热泵服务联盟
3. to ensure that the inner wall and interface of the pipe are clean before connecting the pipes. Ground source heat pump Service Alliance
4.待所有接口都熔接好后,整个地埋管系统要充氮气检漏,试验压力与立埋管实验压力一致。在接口处涂肥皂水,检查是否有气泡,保压4小时应无明显压力变化。
4. when all the interfaces are fused, the whole buried pipe system should be filled with nitrogen leak detection, and the test pressure is consistent with the experimental pressure of the buried pipe. Apply soapy water at the interface to check if there is a bubble, and the pressure should be changed for 4 hours without obvious pressure.
5.系统检漏合格后,系统排气、注水。注水时,从回路的一端注水,另一端排气,切忌两端同时注水。
After the 5. system leak detection is qualified, the system exhaust and water injection. Water injection, water from one end of the loop, the other end of the exhaust, avoid both ends of the water injection.
6.横埋管出土至进户之间的管道应保温,且做防水保护外壳。穿墙应按规范设置穿墙套管。
6. pipes from the unearthed pipe to the door should be insulated and the waterproof protective shell. Wall cannula should be set according to the standard.
六、回填
Six. Backfill
1.系统试压合格,确认无漏后,才可以回填土壤。
1. system test pressure qualified, confirm no leakage, can backfill soil.
2.回填土首层应为至少200mm厚度的细黄沙,且确保其中无石头及其它硬物200mm以外用一般土回填。
The first layer of the 2. backfill should be a fine yellow sand at least 200mm thickness, and ensure that there is no stone and other hard material 200mm back filled with ordinary soil.
3.横埋管在地表下的深度至少为1.2米,回填后在相对标高-0.2米处设置对应的横管及立管标识。
3. the depth of the buried pipe is at least 1.2 meters below the surface, and the corresponding horizontal pipe and riser mark is set at the relative elevation of -0.2 meters after backfilling.
七、系统清洗
Seven. System cleaning
系统清洗在水系统设备和管道全部连接完毕后进行。清洗步骤:
The system cleaning is carried out after all the connection of the water system equipment and the pipe is completed. Cleaning steps:
1.将回水集管上的检修口软管接到建筑物供水管上;
1. the hose on the backwater pipe is connected to the water supply pipe of the building.
2.将供水集管上的检修口软管放入一空桶,打开检修阀门;
2. the hose on the water supply pipe is put into an empty bucket and the repair valve is opened.
3.关闭所有回水干管上的关闭阀;
3. close all shutoff valves on all backwater pipes.
4.打开所有供水干管上的关闭阀;
4. open all the shutoff valves on the water supply pipe.
5.打开建筑物供水干管阀门,同时打开第一个回水干管上的关闭阀;
5. open the water supply pipe valve of the building and open the shutoff valve on the first return water trunk.
6.当水开始流出进入桶中时,关闭第一个供水干管上的关闭阀,打开第二个回水干管上的关闭阀;
6. when the water begins to flow into the bucket, close the shutoff valve on the first water supply pipe and open the shutoff valve on the second backwater trunk.
7.继续重复以上步骤,每次一个干管,直至打开所有回水干管的关闭阀,关闭
7. continue to repeat the above steps, each time a dry tube, until the shutoff valve of all the backwater pipes is opened and closed.

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